Wet Type 99% High Recycling Rate Waste Lead Acid Battery Recycling Machines Near Me

The battery pollution has seriously affected our environment. Our company developed a battery of metal recycling equipment, to protect the environment and reducing environmental pollution and it have been recognized by environment protection department.

This complete equipment can efficiently separate lead acid, lead granule, lead slime and plastic from waste dry and lead-acid storage battery through the process of cutting, comminuting, cleaning and separating. It has the main features of low operating cost, easy operation and high recovery rate, etc.

The recycling machine line can convert scrap battery into lead and plastic and automatically collect acid water. This way was instead of human dismantling.

Battery pollution's current state and its prospect

Even though batteries are environmentally unfriendly, lead acid batteries continue to hold a strong market niche. Wheeled mobility and UPS systems could not run as economically if it were not for this reliable battery. NiCd also continues to hold a critical position among rechargeable batteries. Large flooded NiCds start the Auxiliary Power Unit (APU) of commercial airplanes and power sightseeing boats in rivers of larger cities, pollution-free.

Toxic batteries will continue to be with us for a while longer because we have no practical alternatives. There is nothing wrong in using these batteries as long as we properly dispose of them. Europe banned NiCds in consumer products because there is a suitable replacement, the NiMH battery.

The battery recycling process is simple and 70 percent of the battery’s weight is reusable lead. As a result, over 50 percent of the lead supply comes from recycled batteries.

Our company has risen to the challenge as well as opportunity and manufactured this complete equipment to adress the batterys issure.

The complete equipment's working principle and procedure:

It works based on an advanced and forward-looking technology that can high-efficiently separate lead and other metals from plastic. The whole process is environmentally sound other than other traditional ways that need incineration or chemical processing.

Procedure flow chart:

Waste lead acid battery resource recycling equipment

1. Technique Introduction
It is an integrative equipment for lead acid batteries grinding and metal and non-metal separation. At first batteries are grinding and collect acid water by automatic machine. Then scrap batteries go to grinding and separation equipment. Finally metal and plastic can be obtained. This equipment has been combined the most advanced grinding and separation techniques in the world and adopted unique process technique. It works in enclosed environment and no waste water, drogs and poisonous gas give off during production.
2. Technical Specifications of lead acid battery recycling plant:

Car Battery recycling production line

Factory size (L*W*H): 40m*20m*10m

Dimension (L*W*H): 25.8m*10m*4.5m

Capacity: 1-5T/H

Total power: 280kw/plant

Granularity of Metal (mm) 2-40mm

Metal Recovery Rate: 97%-99%
Granularity of Non-metal (mm) 2-40mm

Operators: 3 worker

Raw Material: Waste lead-acid battery: car battery, electromobile battery, electric mobile battery, electric vehicle battery

Output Product: Acid, lead paste, plastic, lead grids.

Electricity Standard: 220-480v, 50/60hz (tailor made)

3. Environmental Protection Standards
A. Emitted exhaust gas consists with secondary standard of “Emission Standard of Air Pollutant” (GB16297-1996)
B. The equipment uses negative pressure transportation, no dust in operation environment. Slight dust leak in the outlet can be manually controlled.

4. Characteristics and Benefits
A. The coarse crush can grind batteries and collect acid water
B. National Environment Protection Standard achieved. No dust leak and no secondary pollution such as waste water and exhaust gas.
C. Low energy consumption but high production.
D. High metal recovery rate which reaches 96%-98%. Metal content in non-metal powder is less than 1%.

5. The acid water disposal (reference)

A,Regulating tank, mainly used for adjusting the water quality and making the waste lead dust and sediment, can be effective precipitation and collection. Regulating tank need install level controller and pump.

B, pH regulation and reaction pool: intermittent reactor operation and regulation of pH. Acid water will flow into reaction tank by pump. To control the water level, lye pump starts running at the same time. pH regulated by pH automatic control instrument control.

C, Coagulation and sedimentation: coagulation and sedimentation are together. Concrete is from lifting pipeline to concrete tank, pump will draw the water into concrete groove from reaction pool, flocculant use PAC, coagulant using PAM,

D, Adsorption, this project uses activated carbon adsorption to treat the lead water once again, and removal of tail water with floats.

E, The tail water system, the clean water tank, water level controller and pump, can reuse water in workroom and discharge.

step 1: Cut storage battery into four parts to deplete liquid inside it.

step 2: Use an intelligent coarse shredder to crush lead plate into 1-2cm before it flows to step 3.

step 3: An intelligent fine crusher is used to reduce the coarsely crushed plates into granule with size between 1-4mm, now the battery has turned into slurry state.

step 4: Slurry flows to feeding silo via feeding slot.

step 5: The lighter material will float up while the heavier material will sink down and transmit by screw conveyor for separation through gravity shaking table.

Output products

Note: water is for circulation use, and the recovery rate of metal can reach up to 99.7% through a wet gravity separation way.